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Low-Temperature plasma Surface Treatment Machine Jet direct injection PLASMA CLEAN-03

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Low-Temperature plasma Surface Treatment Machine Jet direct injection PLASMA CLEAN-03

China Low-Temperature plasma Surface Treatment Machine Jet direct injection PLASMA CLEAN-03 supplier
Low-Temperature plasma Surface Treatment Machine Jet direct injection PLASMA CLEAN-03 supplier Low-Temperature plasma Surface Treatment Machine Jet direct injection PLASMA CLEAN-03 supplier Low-Temperature plasma Surface Treatment Machine Jet direct injection PLASMA CLEAN-03 supplier

Large Image :  Low-Temperature plasma Surface Treatment Machine Jet direct injection PLASMA CLEAN-03

Product Details:

Place of Origin: China
Brand Name: inntronic
Model Number: PLASMA CLEAN-03

Payment & Shipping Terms:

Minimum Order Quantity: 1
Price: Negotiable
Packaging Details: Carton
Delivery Time: 15~20 days
Payment Terms: L/C, T/T
Supply Ability: 100pcs per month
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Detailed Product Description
Model: PLASMA CLEAN-03 PLASMA CLEAN-03: AC220V(±20%)
Input Voltage Fluctuation Range: ±3V Input Current: 6.0A-7.5A
Capacity: 2500 VA Treatment Width: 10mm *3
Frequency: 25-30kHz Weight: 120kg
Relative Humidity: <93%(No Dew) Storage Environment Temperature: -25℃~+55℃

Low-Temperature plasma Surface Treatment Machine Jet direct injection

PLASMA CLEAN-03

 

  • Low temperature plasma surface treatment technology

       The particle energy is about several to tens of MeV in low temperature plasma, the energy greater than the polymer materials combination bond energy (several to tens of EV), can break chemical bonds in organic molecules and form new bonds; but the energy is much lower than the high-energy radioactive energy, involving only the material surface, does not affect the properties of the matrix. The low-temperature plasma under the Non thermodynamic equilibriumcondition, the electrons have high energy and can break the chemical bonds of the molecules in the surface of the materials, can improve the chemical reactivity (greater that the thermal plasma); the neutral temperature is close to room temperature, all these advantages provide good conditions for the heat sensitive polymer surface modification. Through the low temperature plasma surface treatment, a variety of physical and chemical changes will happen in the material surface, or etch the surface to form dense or crosslinked layers, or introduce oxygen-containing polar groups, to make them become more hydrophilic, adhesive, staining and biocompatible. To process the material surface under the optimum conditions, and the surface morphology will be changed significantly, the introduction of a variety of oxygen groups, which will make the surface become polar, with high viscosity to a certain polarity; viscosity and hydrophilicity will make easy for bonding, coating and printing. The corona treatment method has been widely used to solve the problem of surface affinity. But the corona can only be carried out in two adjacent parallel electrodes, and the distance is not too big, so the corona treatment method is not suitable for the processing of 3D object surface polarization. If treated with flame method, the weakness of the polymer is that it is flammable and in low melting point. When the organic material in high flame point, due to high temperature, it may be in deformation, discoloration, with surface roughness, combustion and emit toxic gases. And the processing technique is quite difficult to master. The 3D object surface modification will be treated by low temperature plasma flow process, which is the best way. The principle is shown in Figure 1.1, and the two ends of the electrodes are applied AC high voltage and high frequency, to make the air between the two electrodes produce gas arc discharging and the form plasma. The Plasma in air blowing will be processed on the surface of the object for the modification of the 3D surface.

 

Low-Temperature plasma Surface Treatment Machine Jet direct injection PLASMA CLEAN-03

 

Application:

1.Color box packaging industry

 

2. Printing industry

 

3. Cable industry

 

4. Industry that requires silk screen / bronzing / pad printing / thermal transfer

 

5. Bonding industry

 

6. Electronics industry

 

7. Automobile industry

 

8. Spraying industry

Regardless of the material / regardless of the product, as long as the problem of poor adhesion is required, almost all plasma can be used to solve the problem.

Installation guide

1. Plasma Clean-KL-5030 Structure

 

Low-Temperature plasma Surface Treatment Machine Jet direct injection PLASMA CLEAN-03

 

 

 

              1. Voltmeter                                            2.Ammeter

              3. Main switch                                        4. Start button of 1 injection

              5. Stop button of 1 injection                   6. Abnormal alarm lamp of 1 injection

              7. Start button of 2 injection                   8. Stop button of 2 injection

              9. Abnormal alarm lamp of 2 injection  10. tart button of 3 injection

             11. Stop button of 3 injection                12. Abnormal alarm lamp of 3 injection

             13. Linkage control line                        14. Power input line

             15.Output line of 1 injection                  16.Output line of 2 injection

             17.Output line of 3 injection

 

 

2. Installation

 

     2.1 Nozzle installation

 

        2.1.1 Install the nozzle on the mechanical arm or an appropriate position; fix properly, to keep the high-voltage cables, ground cable and gas tubes on the nozzle away from strong pulls, frictions, scrapes and piercing.

 

2.1.2 Adjust the distance between the nozzle and workpiece to be processed to 3.5mm~8mm .

 

2.1.3 The purple flame on the nozzle is a high voltage arc, do not touch by hand to avoid electric shock. The yellow or light yellow flame area is the safe area.

2.1.4 The people who are not the after-sales staff or professional technicians shall not randomly change or replace the nozzle.

 

2.2 The installation of main machine

 

2.2.1 When it is in the operation, the main machine’s fan and exhaust window shall not be obstructed by anything.

 

2.2.2 Place the main machine on a flat ground, and keep it well ventilated.

 

2.2.3 The 4 sides of the main machine shall not be close to a large area of iron, please keep them above 10cm away from the iron, otherwise it will lead to the increased power consumption and temperature rise due to eddy current effect;

 

2.2.4 The input air source shall be connected to “GAS” on the back, please use a dry air source to guarantee a good treatment quality and a long service life for the nozzle.

 

2.3 AC220V power supply connection

 

2.3.1 Please use the cables attached for the machine, or choose the cables with the sizes over 1.5mm^2, connect the AC220V power supply to the power input of the machine. The connection has no polarity, but it shall not be mistaken as the ground.

 

2.3.2The power plug of the main machine shall be reliably grounded, or the enclosure of the main machine shall be reliably grounded, each time before you start the operation, you shall check whether it is well grounded.The machine is high-voltage equipment; if it is not reliably grounded, do not turn on the power supply to start randomly, as there will be an electric shock!

         

           2.3.3 The screws on the connection platform shall be tightened firmly, otherwise it will work intermittently or the platform will be burnt by overheat.

 

2.4 Nozzle dimensions

Low-Temperature plasma Surface Treatment Machine Jet direct injection PLASMA CLEAN-03

 

Operation guide

1. Connect the dry air source to “GAS IN” end.

 

2. Adjust “gas pressure knob”, to make the reading of “barometer” to 0.1Mpa(1.0KG), attention: too high pressure or too low pressure will lead to low treatment quality.

 

3. Toggle “220Vac breaker” up to “ON”, check whether the cooling fan works normally, and check whether there is any reading on the voltmeter and the ammeter.

 

4. Press “start button”, the nozzle will start and the machine will be in the operation.

 

5. When it is in the normal operation, the reading on the voltmeter and the ammeter on the panel will be stable, the fluctuations within ±3V and ±0.05A are normal.

 

6. When it stops, press stop button”, and then toggle “AC220V power supply switch down to “OFF”.

 

7. When you use “plasma output control”, please use the mechanical controller switch, or the electrical controller switch.When you use the electrical controller switch, you shall use the relay (and the similar electrical insulation) electrical switch.

 

 

Main technical parameters

1. Input voltage:AC220V(±20%)

2. Input voltage fluctuation range:±3V

3. Input current:6.0A-7.5A

4. Capacity: 2500 VA

5. Treatment width:10mm *3

6. Frequency:25-30kHz

7. Air source pressure:0.30Mpa~0.50Mpa(3.0Kg/cm²~5.0Kg/cm²)

8. Main machine dimensions:600mm*800mm*1000mm

9. Nozzle dimensions: MAX 245mm*40mm*60mm

10. Weight:120kg

11. Relative humidity: <93%(No dew)

12. Storage environment temperature:-25℃~+55℃

 

Precautions

1. The plasma surface treatment machine is a machine with a high voltage, so the non-professional staff or people are not allowed to open the equipment for maintenance;

 

2. The power supply shall be the input power supply with good grounding condition;

 

3. The human body shall not touch the jet plasma flame;

 

4. The plasma is a high-voltage and high-frequency electric discharging, please use a clean and dry air source; the pressure shown on the pressure gauge on the machine shall be within 0.05~0.25Mpa, and the pressure shall not be too high or too low;

 

5. If there is water in the air filter, you shall drain off in time, in order to avoid the short-circuit in the machine; you shall do every month, if the water and oil are too much, you shall do every week;

 

6. The high-voltage cables between the nozzle and the machine shall be connected properly, without large-angle bending, and the angle shall not be less than 90 degrees.Please protect the high-voltage cables’silica gel against the scraping or cutting by acute things;

 

7. Please keep the machine clean.If there are dust, oil and water in the operating environment, you shall regularly turn off the power and open to clear off inside.You shall use a brush to clear off the dust on the interior fan, high-voltage transformer and so on, every 6 months, if the operating environment is specially dirty, you shall clear off every 3 months;

 

8. When the machine is transported, you shall check when it arrives, whether there is any damage or loosening of ends during the transport;

 

9. When you want to turn power off, do not directly cut off the “220V breaker”, first you shall press pause buttonto make the nozzle stop, and then you can cut off the “220V breaker”;

 

10. In the operation, do not frequently press “start button” and “stop button”, otherwise the machine will be damaged;

 

11. When the input voltage is unstable, that is to say, over ±5Vfluctuation, then there is a risk of abnormal operation, please guarantee a stable input voltage or use a voltage stabilizer for it;

 

12. In the operation, when the alarm buzzer works, and there is no plasma from the nozzle, please turn power off immediately and call the after-sales hot-line to inquire;

 

13. Regularly check the copper core of the nozzle, and replace in time when it is damaged.

 

 

Safeguard rules

     To guarantee the operators’ safety and avoid the dangers to the plasma surface treatment machine control system and the environment, whenever you will start the machine, you shall strictly follow the safeguard rules in this manual.

 

1.Attention The plasma system has high frequency and high voltage parts inside, please do not open the rear cap of the machine for commissioning and maintenance when it is in the operation.

 

2.Attention The plasma flame temperature is high, please do not use it in an area with combustible and explosive materials.

 

3.Attention Please do not touch the plasma flame by hand, to avoid fire burn.

 

4.Attention When the plasma machine moves, do not insert the body or other things into the machine to avoid any unnecessary loss.

 

Contact Details
Hangzhou innovation technology co.ltd

Contact Person: Ms. Kenna

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